Audi G28: The Good, The Bad, And The Ugly
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Charles the Humble Technician shows how to replace the G28 Engine Speed Sensor. The sensor is located on the outside of the transmission, above the flywheel gear. It transmits a signal to the ECU via an uncolored wire (T55/49) and then to the tachometer located in the instrument cluster.
1. Engine Speed Sensor
The sensor is located at the edge of the transmission just above the flywheel ring gear the G28 Engine Speed Sensor sends signals to ECU pin T55/49 via an uncolored wire. The ECU uses this information to regulate fuel and boost. It also sends an indicator to the G5 Tachometer within the instrument cluster.
The sensor serves as a reference for comparing with the G40 Camshaft Position Sensor. The ecu must know when the crankshaft has reached TDC, and the position of the camshaft, to trigger the spark and injectors.
If this sensor fails when it fails, the ECU will display a P00160 error code. This indicates that the Crank Shaft is not in alignment with the Intake Camshaft. It could also be a sign of the possibility of a chain stretch or jumpy chain link in the upper chain of timing. The code will not appear without the additional information supplied by other sensors (G4 or G40).
It is a little tricky to test as there are various pins on the connector and each has its own functions. The best method for doing this is by measuring the resistance between the ECU and the sensor. When the sensor is operational, it should read approximately 1000 ohms. Look for signs of coolant or oil in the connector bay if you have problems with this part.
2. Injectors
Yesterday, when accelerating from highway paytoll at a high speed I noticed a massive reduction in power. It was as if the engine had run out of gas. Or my injectors were not firing. I pulled out the spark plugs this morning, three were soaked with gasoline and the fourth was unclean. When i crank the engine with no sparks, i place a tissue on top of each injector hole, the 3 drenched with gazoline leap out, however the 4th stays shut. I tried to test the ground connections of ECU pins 14,30, and 48/55. I found zero ohm. I'm assuming the issue is somewhere else.
I also tried to reset the PID but with no luck. The car can start when the G28 is disconnected and runs fine when it is plugged in but it still has intermittent misfire issues at higher RPM. The coolant sensor (G62), even when it is unplugged, shows temperatures of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars while the actual pressure is 0.
I'm not certain what to do, as i feel i have pretty much eliminated everything else. I'm worried that i might have missed something. Let me know if you have any ideas! TIA!
3. Fuel Pump
The fuel pump of the g28 receives signals from the RPM sensor. The GM-style transmitter is similar to the G4 sender and both work on the 80,100,200, UrS, audi Key fob replacement and RS2 vehicles. You can easily locate an extra in a wrecking shop or a parts store. It is easy to test them - just put your DMM into resistance mode and programming determine the distance between pins 1 and 2 (with the bump at the connector's end facing up). They must be infinite ohms.
4. ECU
The ECU in our 20vt turbo (3B AAN ABY ADU) engines must be aware of the position and speed the crankshaft in order to make a decision about timing of the fuel injector, etc. In order to do this it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you have a problem with either of these sensors, the diagnostic scanner will show codes that could lead to an engine shutdown.
A malfunctioning G28 sensor can cause an inaccurate speed counter for the gearbox, a gearbox that shifts more quickly than normal, or an unfire when in gear. If you are experiencing any of these issues, it is likely your sensor is going bad and requires replacement key for audi. The good news is that they are quite affordable and easily accessible, especially when you're looking at a Bosch unit which is what we have. Alternatively, the GM version of this component is also a great option.
5. Tachometer
A malfunctioning engine speed sensor could be a cause for many problems in your vehicle. It's an essential component of the transmission of your audi key blade because it relays information to the ECU regarding how fast or slowly the car's engine is turning. If this sensor fails, it could cause problems for the transmission, as well as the other car's components.
The G5 engine speed sensor is located on the edge of the transmission just above the flywheel ring gear and sends a signal to the ECU at pin T55/49 via a grey wire. The ECU utilizes this signal to regulate fuel and boost, as well as timig. It also relays it to the G5 Tachometer inside the instrument cluster. You can check the sensor for any failure by checking the continuity between it and the tachometer, between ECU pin T55/49 and the instrument cluster connection via pin T6a/1 (trace [79]) and between pin T6a/1 and the instrument cluster pin T26a/12. There should be a resistance of approximately 1000 ohms in these areas. This is the same across the Audi Key Fob Replacement Cost 80-100-200-RS2 series, starting beginning with the 1985 MC and up to the 1997 UrS An and 1995 RS2 DU, so you might find good ones in wrecking yards.

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